Condensate Polishing Unit
Industrial condensate polishing units to improve boiler feed water quality, improve efficiency, and cut maintenance costs
GreenPebble Technologies' Condensate Polishing Unit (CPU) portfolio features advanced water treatment, specifically designed to purify condensate by removing dissolved and suspended impurities. Our CPU system integrates high-performance membranes and ion exchange resins, ensuring compliance with stringent water quality standards. It minimises downtime and operational costs. By focusing on membrane filtration and ion exchange technologies, our CPU achieves exceptional purity levels, with effluent conductivity often below 0.1 μS/cm and impurity concentrations in the ppb range. Ideal for power plants, petrochemical facilities, and other steam-intensive industries, GreenPebble Technologies' CPU helps recycle condensate effectively, promoting sustainability and cost savings.
Features and Benefits of GreenPebble's CPU
GreenPebble Technologies' Condensate Polishing Unit is designed with innovative and sustainable membranes and ion exchange resins to deliver reliable performance under high-flow conditions. Below, we highlight key features and their associated benefits, emphasizing our differentiation;
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Advanced Membrane Technology
Features ultrafiltration (UF) and reverse osmosis (RO) membranes with enhanced pore structures and anti-fouling properties.
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High Rejection Rates: Achieve up to 99% removal of silica and other dissolved impurities, preventing boiler tube fouling.
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Energy Efficiency: Low-pressure operation reduces energy consumption by 20-30% compared to traditional systems.
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Durability: Chemically resistant membranes withstand high temperatures and pH variations, extending service life with proper maintenance.
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Benefit: Minimizes turbine blade erosion and improves overall system reliability, leading to reduced maintenance costs and extended equipment lifespan.
High-Performance Ion Exchange Resins
Integrated mixed-bed ion exchange resins, featuring strong acid cation and strong base anion types, target ionic contaminants with precision. These resins are regenerated externally or in situ, ensuring continuous operation.
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Superior Ion Removal: Effectively eliminates cations and anions - achieving sodium and chloride levels below 2 ppb.
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Filtration: Resins capture corrosive components, preventing deposition on heat transfer surfaces.
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Benefit: Enhances boiler efficiency by preventing under-deposit corrosion, resulting in fuel savings of up to 5% and compliance with industry standards like EPRI guidelines.
Condensate Polishing Unit Supplier in India
Modular and Scalable Condensate Polishing Unit
We provide a compact, skid-mounted configuration that allows for easy integration into existing systems, with flow rates ranging from 5 m³/h to 300 m³/h.
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Automation: PLC-based controls monitor parameters like conductivity, pH, and differential pressure in real-time.
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Regeneration Efficiency: Proprietary regeneration processes minimize chemical usage and waste, promoting environmental sustainability.
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Benefit: Quick installation and scalability for growing operations, reducing capital expenditure.
General System Specifications
Flow Rate : 5 - 500 m³/h (per unit) Scalable
OperatingPressure: Up to 45 bar
Design pressure: 15 bar
OperatingTemperature: <60°C
PLC-controlled with low energy consumption (20-30% less than conventional systems).
Materials of Construction
Stainless Steel (316L/304), MS Rubber-lined
Corrosion resistant
Footprint
Compact skid-mounted: 5-20 m² depending on capacity
Modular for easy installation and expansion.
Prefabricated and Modular Condensate Polishing Units
GreenPebble supplies factory assembled modular Condensate Polishing Unit that minimize site work and installation timelines. These skid-mounted systems require limited civil construction and allow phased capacity expansion.
Prefabricated CPUs are ideal for projects with space constraints, tight timelines, or remote locations. Modular construction ensures consistent quality and ease of relocation if required.
